crushing di sinter plant
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The hot sinter crusher reduces the lumps of sinter cake to a size smaller than 150 mm, in preparation for cooling and secondary crushing. Since the sinter cake retains a temperature of around 850 deg C at the time of leaving the strand, the hot sinter crusher operates in a very hostile environment. Hence the design of the hot sinter …
The hot sinter cake falls onto the crush deck of the sinter breaker during the lowering movement of the pallet car at the tipping station of the travelling grate. The sintered material is partly still burning with an average temperature of 800 °C. The function of the sinter breaker is to crush the hot sinter cake into smaller chunks.
sinter plant. This paper presents a detailed study of the character-istics, including size distribution, toxic element content, and morphology of particles emitted from all stacks in an iron sinter plant. The results of the analysis will effectively provide useful insights for source apportion-ment of particulate matter pollution from a sinter ...
During the sinter process, the raw materials fuse into a single porous mass. After discharge from the sinter strand the hot sinter cake is crushed by the hot crusher and cooled in the following sinter cooler. The cold sinter is screened, and the undersized fraction (return fines < 6.3 mm) is delivered back to the raw material feed system.
Sintering emissions and their mitigation technologies. L. Lu, ... X. Li, in Iron Ore, 2015. 18.6.1 Background. Sinter plants are the major contributor to dust emissions from integrated ironworks and steelworks. The dust emissions from sinter plants are generated from raw material handling, wind box exhausts, the discharge end of the sinter strand …
Sinter processing stage consists of hot crushing, cooling, and granulation of sinter cake, and product transport. Fig. 1. Process flow of modern iron ore sintering. Full size image. ... which may happen in the raw material yard or in the sintering plant. Then according to the requirements for chemical composition of sinter imposed by the ...
A sintering plant consists of a series of sequential operating units, with the sintering machine being the central element. This in turn is composed of individual machines such as screens, mixing drums, ignition furnace, exhaust fans, electrostatic precipitators, sinter cooler and material handling, which can be designed and supplied by Perantech.
Single-roll crusher. Heat-resistant sprockets are made of high-alloy steel and are hard-faced. The fire grate can be rolled out, which greatly facilitates maintenance. The inner surface of the frame is lined with replaceable …
Proper sintering and cooling Crushing of hot sinter cake in single role crusher Proper cooling in cooler (below 1000C temperature) Number of falls from cooler to BF should be minimum (To avoid fines generation) Brief description about process As per given burden, raw materials will be collected on a common conveyor from the
Virtual Sinter® is a software tool that utilizes physics-based and data-driven models to simulate the operation of all the unit operations in the sinter plant and predict sinter quality in real time using raw mate-rial data and process parameters as inputs.
crusher use din sinter plant az-design. sinter plant beneficiation process 4FT Standard Cone Crusher. Global effects of closing down sinter plant at Ruukki Raahe . ... construction steps of sinter plant hammer crusher sinter plant hammer crusherbull head hammer YouTube Dec 2, 2013, This page is about construction steps of sinter plant …
The sintering process begins with preparation of a sinter mixture consisting of iron ore fines, fluxes, solid fuel (called bonding agents in Japan) such as coke breeze, and return fines from the sinter plant as well as recycled ferruginous materials from downstream iron and steelmaking processes.
3 advantages. In addition to increase part service life, 3 allows you: to reduce frequent sinter crusher maintenance and plant shutdowns, to keep higher crusher productivity by preserving teeth shape, to reduce the purchasing costs of new parts, to avoid using complex water cooled breaker bars. 3 is exclusively provided by Castolin Services.
After cooling in sinter cooler, sinter will be fed to the belt conveyor for further transportation to sinter screening unit either through sinter crushing unit or directly to screen. In sinter screening unit, the sinter is screened to different required size fractions. Sinter of size <5mm will be re-cycled in the sintering process. .
Sinter ore, iron ore concentrate, return, and metal-containing additives usually have a size suitable for the sintering process and are not sorted or crushed in sinter plants.
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The traveling grate sintering plant process begins with the preparation of a raw mix of iron ores, fluxes, in-plant dust and spillage fines, solid fuel, and return fines. Water is added to the raw mix to obtain optimum permeability for lower electricity consumption, maintained by conveying the raw mix carefully onto the sinter machine.
The function of the Sinter Plant is to supply the blast furnaces with sinter, a combination of blended ores, fluxes and coke which is partially 'cooked' or sintered. In this form, the materials combine efficiently in the blast furnace and allow for more consistent and controllable iron manufacture.
The Virtual Sinter ® digital twin software tool is developed to address operational challenges faced by sinter plant operators and to assist and advise them on day-to-day operation of the plant. The schematic of Virtual Sinter ® is shown in Fig. 2.Virtual Sinter ® interacts with an actual sinter plant in real time, utilizes the model-based monitoring, …
The sinter plant operated by the Cherepovets Metallurgical Combine Severstal'is using cantilevered grates to crush the hot sinter. The use of such grates solves the problem of improving the durability of the crushing ... The use of sinter crushers with cantilevered grates has brought savings of millions of rubles over a five-year period. 274 ...
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In a sinter plant, major areas of noise pollution are process waste gas exhauster fan, sinter cooler fan, and sinter crusher. Sinter plants act as sinks for solid wastes generated in steel plants. Wastes such as flue dust, LD slag mill scale, iron-bearing dust/sludge, etc. comprise of around 5% of total material used for sinter making.
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Any multi-stage crushing plant will have a "bottle-neck" stage, and it is this stage which establishes the production rate of the entire plant; therefore, it should be kept busy, and the only way this can be done, if the feed to the plant is a fluctuating one, is to provide sufficient surge storage ahead of it to absorb such fluctuations ...
Sinter Plant The function of the Sinter Plant is to supply the blast furnaces with sinter, a combination of blended ores, fluxes and coke which is p ... DIN-A-MITE® A Power Controller; ULTRAMIC® Advanced Ceramic Heaters; ... the sinter passes through a spiked roll crusher and the hot screens to the rotating circular cooler. A number of fans ...